How is plastic recycled?
Tuesday, April 24, 2007 0 commentsUnfortunately the majority of this plastic ends up in landfills. When plastic is dumped into landfills the decomposition process can take anywhere from 10 to 30 years.
Recycling has therefore become a reasonable solution to the landfill problem.
There are five factors that are necessary in order for the recycling of plastic to be a successful process. First, the supply of used plastic has to be of a large quantity. This large quantity of plastic is collected at certain areas, which is the second step. Once the plastic is collected, the sorting and separating process begins; this is the third step in the process. The sorting and separating process depends upon the type of polymers that make up the plastic. Plastic products are given codes to help the sorting and separating process. The fourth step in plastic recycling is reprocessing. The reprocessing of polymers includes the melting process, the melting process can be accomplished if the polymers have not been widely cross-linked with any synthetics. If the cross-linking of polymers contain too many synthetics, the polymers will be difficult to stretch and less pliable. The final step is the manufacturing of the melted plastic into new products.
The codes on plastic recyclable containers are what help most in the sorting and separating process. The six categories of plastics are separated into two areas: polyethelyne plastics and polymer plastics. The polyethelyne plastics are labeled HDPE, for high density polyethelyne; or LDPE, for low density polyethelyne. The four polymer plastics that are recycled include polyvinyl chloride, labeled V; polystyrene, labeled PS; polypropylene, labeled PP; and polyethylene terephthalate, labeled PETE. These names and labels can seem confusing, but they are a necessity in the recycling process.
There are four types of recycling processes that usually occur: primary, secondary, tertiary, and quaternary. The primary recycling process is recycling materials and products that contain similar features of the original product. This process is only feasible with semi-clean industrial scrap plastics, therefore this process is not widely used. Secondary recycling allows for a higher mixture of combination levels in plastics. When the secondary process of recycling is used it creates products such as fenceposts and any products that can be used in the substitution of wood, concrete, and metal. The low mechanical properties of these types of plastics are the reason why the above products are created. Tertiary recycling is occurring more and more today because of the need to adapt to the high levels of waste contamination. The actual process involves producing basic chemicals and fuels from plastic. The last form of recycling is the quarternary process. This quarternary process uses the energy from plastic by burning. This process is the most common and widely used in recycling. The reason this process is widely used is because of the high heat content of most plastics. Most incinerators used in the process can reach temperatures as high as 900 to 1000 degrees Celsius. For the sake of the environment the new techniques being used with the incinerators have decreased the amount of air pollutants being released.
The use of incineration in the quarternary process is most beneficial because through the high temperature heating process the incoming waste is reduced by 80% in weight and 90% in volume. The materials left over form this process are then placed in landfills.
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